Discharge power supply and modes of operation

Discharge Power

In the GD source, the anode is normally held at ground potential and a potential is applied to the sample. This power supplied to the sample may be RF or DC.

RF (radio frequency)

For RF, the inner surface of the sample reaches a negative dc bias potential. This dc potential arises from the combination of two factors:

The DC bias potential in RF sources is generally a little lower than the equivalent DC voltage in DC sources. The difficulty of measuring the RF currents means that most RF sources are controlled by the applied RF power, which typically varies from 5 W to 80 W.

To see how to measure RF currents, click here, then click on Search and enter: Development of special hardware for RF-GD-OES.

DC (direct current)

If DC, the applied voltage is typically varied between 400-1200 V and the DC current produced typically varies between 20-120 mA.

First published on the web: 15 May 2000.

Author: Richard Payling

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Schematic of basic capacitive coupled RF discharge

Capacitively coupled discharges

In a glow discharge used for analytical purposes, the sample to be analysed forms one of the two electrodes. Usually the sample is held at negative potential in order to cause ablation of material by cathodic sputtering. As the electrodes are an integral part of the electrical circuit maintaining the discharge, insulating materials can not be analysed in this configuration using a continuous direct power supply.  If the sample-electrode is non-conductive, applying a DC voltage across the two electrodes will only lead to a short breakdown followed by the creation of a surface charge; no current can flow through the non-conductive sample.  A way around this is to apply an alternating voltage, for example RF, between the two electrodes which then alternate between cathodic and anodic behaviour in each half-cycle; the most commonly used frequency is 13.56 MHz (a band allowed by the International Telecommunications Union). This results in a capacitively coupled discharge, so-called because the electrodes and their sheaths form a capacitor (Fig.). High plasma densities can be achieved with sufficient RF input power. The electric field in the chamber transfers energy to both electrons and ions. At the usual RF frequencies and pressures used, because of collisional heating in main plasma body and collisionless heating across the sheath, ions and electrons have different behaviour according to their masses and are therefore not at thermal equilibrium. The resulting high electron temperature sustains the discharge via electron impact ionisation of the fill gas. Capacitively coupled RF plasmas are more efficient in converting the power from the supply into the plasma. RF discharges, compared to equivalent DC discharges also produce much lower energy ions at the cathode, thus minimising sputtering damage at the surface. This is important for example in some microelectronic applications. When the surface area of the two electrodes of an RF discharge is very different a significant negative DC bias voltage may develop at the smaller electrode. Due to the high mobility of electrons the time average of the current, measured over an rf-cycle, remains zero. This asymmetric configuration allows a stable plasma to be sustained and causes continuous ion bombardment of only one electrode, the sample. It thus allows the efficient sputtering of both conductive and insulating material.


Marie Curie Action

First published on the web: 15 March 2008

Author: Hakan Candan . The text is based on a lecture given by Philippe Belenguer at the first GLADNET training course in Antwerp Sept. 2007.

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DC (direct current)

In DC, the three main source parameters for monitoring and controlling the source are current, voltage and pressure. It not possible to keep all three source parameters constant for all samples during calibration, analysis, and depth profiling. Hence the source can only be operated in one of three different modes: with current, voltage or pressure variable.

It is now common practice to operate in DC with constant current and voltage and variable pressure.

RF (radio frequency)

In RF, the main parameters for monitoring and controlling the source are applied power and pressure, DC bias voltage, applied voltage, and blank power. Few instruments have all these options.

It has been common practice to keep applied power and pressure constant for all samples during calibration, analysis, and depth profiling.

 

New modes of operation are being developed, eg constant (applied-blank) power and constant applied voltage with variable pressure. Blank power is measured with no argon in the source.

Hence the modes are separable into those that use constant pressure and those that use variable pressure.

There is no great mystery about RF (radio frequency) glow discharges compared to DC (direct current) glow discharges. RF and DC glow discharge plasmas are similar in many ways. So similar, in fact, that the RF glow discharge has been described as a DC discharge with a superimposed high-frequency field.(1)

The basic plasma processes producing the GD-OES signals are the same: ion and atom bombardment of the sample by the plasma gas, excitation of the sputtered atoms through inelastic collisions with energetic electrons and metastable atoms, followed by de-excitation and photon emission. There are subtle differences, e.g. in electron densities and energy distributions—RF glow discharges tend to have fewer but more energetic electrons—but the main difference is that RF can analyse both conductors and non-conductors and DC cannot.

But as RF develops, its superiority to DC, even in the analysis of conducting materials, is slowly emerging:

Theoretical Comparison

In a recent theoretical study of the similarities and differences between RF and DC, Bogaerts and Gijbels found the following, for copper, using constant power and pressure in RF and DC:

Similarities

Characteristic

Result

Electrical current principally by ions bombarding the sample, as in DC
Potential distribution similar in RF to DC
Electric fields similar in RF to DC
Density of ground state similar in RF to DC
Ion densities similar in RF to DC
Ar intensities similar in RF to DC
Net sputtering rate similar in RF to DC
Sputtered species similar in RF to DC

Differences

Characteristic

Result

Ionization a + g in RF, g only in DC
Electron impact ionization more efficient in RF than DC
Plasma potential lower in RF than DC
Ion density drops more slowly away from the sample in RF than DC
Plasma cell more filled with argon ions than DC
Excitation more efficient in RF than DC
Population of excited levels higher in RF than DC
Cu intensites higher in RF than DC, x10 for atomic lines

To see their whole paper, click here. The a-ionization that occurs only in RF is from 'wave-riding' electrons, ie electrons with low energy which gain energy as the field in front of the sample expands during the positive-going cycle of the RF.(3)

History of RF vs DC

Werner Grimm invented the first modern DC GD-OES source in 1967 and the first commercial DC instrument, RSV Analymat, was released about 1979.

RF was introduced into GD-OES at Renault by Richard Passetemps in 1988 and the first commercial instrument, JY 50S GDS, a combined DC and RF instrument, became available in 1992. At the same time Ken Marcus in USA was developing his RF source.

In the 1990s, independent studies, particularly by Delwyn Jones and Dick Payling at BHP in Australia using one of the first JY 50S GDS,(4) compared the performance of RF and DC and demonstrated the ability of RF GD-OES to analyse both conductive and non-conductive materials. BHP then proposed a quantitative model for RF and the first wholly RF instrument, JY 5000 RF, was released in 1995, followed by the JY 10000 RF in 1996.

References:
 (1) M R Winchester, C Lazik and R K Marcus, Spectrochim. Acta 46B, 483 (1991).
 (2) A Bogaerts and R Gijbels, J. Anal. Atom. Spectrom.; 15; 2000; 1191-1201 DOI: 10.1039/b000519n
 (3) P Belenguer, PhD Thesis, Université Nancy I, France (1990).
 (4) R Payling and D G Jones, Surf. Interface Anal. 20, 787 (1993).

First published on the web: 1 June 2000.

Author: Richard Payling

 

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[RF Voltage]

DC Bias

If a pure sinusoidal RF voltage is applied to the sample, it has an amplitude Vrf (typically 700 V) and produces a DC bias potential on the inside surface of the sample Vdc. The potential on the sample surface therefore varies during each RF cycle between a small positive value, Vp, typically 30-50 V, and a large negative value, 2 x Vrf + Vp, typically -1360 V. The average is Vrf + Vp, ie 660 V, which equals Vdc.

The threshold voltage for sputtering is about 300 V, so a peak value in excess 300 V will cause sputtering. Since 300 V peak corresponds to a DC bias of about 140 V, sputtering will occur in RF at much lower voltages than in DC. An argon atom can typically travel about 1 mm during half an RF cycle. This means sputtering will only occur during that part of the cycle where Vrf > 300 V, ie during approximately 60% of the cycle. Hence, as reported, sputtering rates in RF are approximately 60% of those for DC.(1)

Impedance

To first order, the impedance of the GD plasma is independent of the applied RF power. This crucial result was first reported by Fabienne Canpont in 1993.(2) It means, to first  order, we can vary the RF power without changing the impedance. Since the emission yield depends on impedance, we can therefore vary the power without also changing the emission yield. This has consequences I will talk about later.

In an RF circuit using a matching box, the parallel capacitor Cmod varies mostly with the real part of the load impedance (resistance) and the series capacitor Cpha varies mostly with the imaginary part of the load impedance (phase). If we increase the applied RF power, both Cmod and Cpha remain nearly constant. If we increase the plasma pressure, the plasma resistance decreases and Cmod decreases while Cpha stays about the same. If we increase the gap between the sample and anode, the plasma impedance decreases, the plasma being less obstructed, and Cmod decreases.

If Rg is the source resistance, and if varying RF power does not change Rg, then

Equation

 where Wi is the incident (or applied) RF power, and the factor 2 comes Vrf being defined here as peak voltage rather than rms voltage. For a fixed sample-to-anode gap, the source resistance varies with the sample matrix (ie, with the secondary electron emission yield of the sample) and the pressure. Rg is typically 20 KW.

Effective Power

In RF systems some power is lost in cables and through radiation. Manufacturers try to keep such losses to a minimum. The lost power can be thought of as a further resistance Rloss, in parallel with the source resistance. The power in the plasma, ie the 'effective' power Weff, is then

Equation

where Vg is the RF peak voltage on the inside surface of the sample and Vrf is the applied RF peak voltage. For metal samples Vg = Vrf, for non-conducting samples, Vg < Vrf.

Canpont has suggested we can estimate Wloss by measuring the power without argon in the source. This is equivalent to making Rg infinite. The effective power is then the difference in power with and without argon.(2)

References:
 (1) R Payling, D G Jones and S Gower, Surf. Interface Anal. 20 (1993) 959.
 (2) F Canpont, These (Doctorat), Université Claude Bernard Lyon I, France, 1993, pp 40, 53, 70.

First published on the web: 12 November 2002.

Author: Richard Payling

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